StarMet Rope Shovels
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Adapter
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Locking system
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pdf MTG Systems
Reference guide*

PDF (10,0 MB)
pdf Product catalogue
PDF (12,6 MB)
StarMet Rope Shovels Flyer
PDF (408,6 KB)


*Including assembling and welding instructions when available.

 

 

Home > MTG Systems > StarMet Rope Shovels > Advantages
MTG Systems StarMet Rope Shovels range for heavy mining applications

Hammerless teeth and adapter system with a conventional mechanical fastener locking in combination with the new wing and blade shrouds offer optimised full bucket protection.

MTG Systems StarMet Rope Shovels, full bucket protection for heavy mining

MTG extends the StarMet range with Whisler* and Berkeley* adapters and shrouds for electric rope shovels. It also offers specifically designed teeth for this type of mining machinery.

CONFIGURATIONS

Featuring mechanical locking systems, the new StarMet rope shovels products allow the most common lip fitting configurations for P&H*4100 and CAT*7495 (BE495HR*) - Whisler* 12 electric rope shovels

CAT 7495 P&H 4100

CAT 7395 BI &BII

CAT 7495 BI &BII

CAT 7495 BI &BII

MTG will be extending its product range, adding new configurations as well as launching a new hammerless locking system for adapters and shrouds.

SYSTEM FEATURES AND ADVANTAGES

1. Tooth
MTG Systems StarMet use the MTG Twist hammerless locking solution.
StarMet offers proven reliability (the system has been used in mining machinery since 2006), with greater ease and speed of use, as well as improved safety when assembling and disassembling teeth.
Specific tooth design with advanced self-sharpening, offering the perfect balance between penetration and resistance to abrasion. New range of stronger teeth with more wear material which guarantee increased bucket productivity with such machinery.

2. Adapter
Electric shovel adapters have been designed with the StarMet tooth-and-adapter fitting system and a conventional two- or three-part lip fastener system. MTG is currently developing a hammerless fastener system for these adapters. It’s not required to convert the lip to install the hammerless locking system in an MTG adapter.

3. Wear caps
The adapter allows the use of wear caps where necessary.
Different wear cap designs are available, depending on the soil abrasion level and type of application.

4-5. Shrouds
The new wing and blade shrouds, in combination with a conventional mechanical fastener system, offer full bucket protection.
The robust design extends the working life of the bucket and its productivity.

6. Conventional locking system (mechanical)
Conventional locking system (mechanical) for 3-part Whisler* 10, Whisler* 12 and Wide Radius 6” systems:
1. Insert the C-Clamp
2. Insert the inverted wedge
3. Insert the wedge

7. Range of locking systems for electric rope shovels
All locking systems are available in sets that include all the parts needed for proper installation and operation. The only parts available individually are the reinforced wedges (W2), for cases where they are needed.

Detail of the locking device sets available for electric rope shovels:

Product Range Referencia Pack Description Wedge oversized compatible
CR AD W10 Conventional 3 part ratchet (C-Clamp, wedge and inverted wedge) locking system for adapter with Whisler*10 lip configuration. 2MWHWR2
CR AD W12/WR6 Conventional 3 part ratchet (C-Clamp, wedge and inverted wedge) locking system for adapter with Whisler*12 or Wide Radius 6” lip configuration.
C2 LS10 P28 Conventional 2 part (C-Clamp and wedge) locking system for lip shroud with Whisler*10 lip configuration. N/A
C2 LS W12 BU Conventional 2 part (C-Clamp and wedge) locking system for lip shroud with Whisler*12 lip configuration. N/A
C2 WS8 P28 Conventional 2 part (C-Clamp and wedge) locking system for wing shroud with Whisler*10 lip configuration. N/A
C2 WS W12 BU Conventional 2 part (C-Clamp and wedge) locking system for wing shroud with Whisler*10 lip configuration. N/A
C2 WS10 P28 Conventional 2 part (C-Clamp and wedge) locking system for wing shroud with Whisler*12 lip configuration. N/A
C2 LS+WS W12 P41 Conventional 2 part (C-Clamp and wedge) locking system for wing and lip shroud with Whisler*12 lip configuration. N/A

8. Templates

MTG offer a range of templates allowing correct lip reconstruction, ensuring the correct installation of adapters and shrouds, extending the bucket’s working life and preventing incidents during loading.

 

 

 

(*) METALOGENIA, S.A. is the sole holder of the brands that identify its products. Similarly, METALOGENIA, S.A. holds all the industrial property rights that may be derived form its products, such as designs, utility models or patents. The unauthorized use thereof may constitute a violation of METALOGENIA, S.A.’s industrial property rights. The brands identified with an asterisk do not belong to METALOGENIA, S.A. and this organization refers to them only to identify the destination of its products, without there being any relationship between METALOGENIA. S.A. and the legitimate owners of any such brands.

 

 


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